What You Should Know Before Ordering Your Custom Rubber Hose

Rubber hose is used in a wide range of applications. In this white paper, we are going to discuss the vital details of rubber hoses.

At the end of it, you will be in a position to buy the best rubber hose.

What is a rubber hose?

Rubber hose is used by manufacturers to deliver juices, oil, and fuel into the various engines. The rubber hoses are made out of rubber which can easily bend and withstand pressure.

They come in different shapes and sizes according to their use.

 Types of rubber hose

Rubber hoses are grouped into different classes based on their material and applications. Here are some of the rubber hose types that you may consider buying.

#Rubber suction hose: rubber suction hose is a rubber hose that is used to transport liquids such as crude oil and fuel. It can be dangerous to buy rubber suction hoses if you do not understand their specifications.

#Rubber fuel hose: rubber fuel hoses are rubber hoses that can deliver high pressure and temperature. They are usually thin and light in weight to enable them to be easily handled.

#Teflon rubber hose: rubber hoses that are made with teflon are known for their high-pressure applications and resistance to corrosion. They also have a very low coefficient of friction due to the covered Teflon coating.

#Black rubber hoses: rubber hoses that have been dyed black are used in fuel distribution, oil transfer, agricultural machinery etcetera. They are mostly found in construction equipment such as bulldozers because they withstand adverse weather conditions.

#PU hose: rubber PU hose is a rubber hose that has been covered in rubber and then covered with a layer of polyurethane. These rubber PU hoses are used to conduct various liquids such as water, oil, ethanol, acids etcetera.

#Rubber hydraulic hose: rubber hydraulic hose is a rubber hose that can handle pressure up to 50 bar and has a rubber coating on the outside.

#Silica gel tube: rubber hoses that have a rubber outer core and silica gel as the inner tube are used in underground applications such as the oil industry. They can also be found in rubber airway hoses to enable them to absorb any moisture or humidity from the rubber airway.

#Oil suction hose: rubber oil suction hose rubber hoses that are used to collect crude oil from the mud pits. These rubber hoses have a rubber outer tube with polyester yarns woven into them for strength and flexibility.

#Rubber hydraulic hose: rubber hoses that are used to handle pressure up to 10 bar. They have a rubber coating on the outside and are mostly used for liquids such as water, oil etcetera.

#Industrial rubber hose: These are rubber hoses that are used to handle high pressure and temperature. They can absorb vibrations, have high compatibility with chemicals, and are resistant to corrosion.

#Rubber water hose: rubber hoses that are used to carry pressurized water for the sole purpose of watering gardens, washing cars etcetera. These rubber hoses can easily connect

 How do rubber hoses work?

Rubber hose works by transporting liquids or gases from one point to another under pressure or suction through an engine hose assembly system.

The pressurized substances through a rubber hose at a certain speed and pressure. They come in different sizes for a particular type of rubber hose.

Uses of rubber hose

Here are the most prominent applications of rubber hoses:

-Transporting gaseous products: rubber hose is used as pipelines to transport gaseous products.

-Transporting liquid products: rubber hoses are used as a pipeline for transporting oil, water, and other liquids.

-Compressed air transportation: rubber hoses are also suitable for compressed air transportation.

-Industrial installations: rubber hoses are especially useful in industrial plants for hydraulics and pneumatics.

-Pneumatic transportation: rubber hoses are used as pneumatic transportation, e.g. air-driven tools, industrial automation systems, etc.

-Agricultural uses: rubber hoses can be found on agricultural items for irrigation, spraying purposes, etc.

-Shipbuilding industry: rubber hoses are commonly used in shipbuilding as a part of the piping system on ships’ decks to transfer liquids from one location to another or to pump water into bilge drainage pumps.

-Industrial equipment manufacturing: rubber hose is used as a supporting product manufacturing industrial equipment such as vacuum cleaners and wet/dry industrial sweepers where the rubber hose acts as an action pipe for collecting debris and carrying out debris to the rubber hose inlet.

-Pulp and paper industry: rubber hoses are used in the pulp and paper industry for transporting chemicals, fuel, etc.

-Military applications: rubber hoses are also used in military applications such as gas masks.

 Properties & Characteristics of rubber hose

Rubber hoses are mainly made up of rubber which has several properties that make rubber hoses suitable for gas transportation.

For example, there is high airflow through capability due to low-pressure drop, smooth bore permitting minimal flow restriction, flexibility, resistance to corrosion/oxidation, non-flammable nature, etc.

Moreover, rubber hoses are also easy to install since rubber hoses require less space during transportation, rubber hoses can be easily cut-to-length and rubber hoses have high flexibility.

 Rubber hose style

Rubber hoses are manufactured in rubber hose style which is mainly used to define the rubber hose size, i.e. rubber hose inner diameter (ID), rubber hose outer diameter (OD), and rubber hose wall thickness (WT).

Style properties for rubber hoses are defined by various international standards such as ISO7598-1:1998 and ISO7598-2:2005 (which define rubber hose style numbers, rubber hose sizes, and rubber hose tolerances), DIN2605:1972/DIN2615:1972 (rubber hoses with metric designation), and JISB3801:1977 (rubber hoses that have Japanese sizing).

 Rubber hose size

For rubber hose size there are two systems in use worldwide: the rubber hose metric system and the rubber hose Japanese system.

Metric rubber hoses (DIN2615) have rubber hose style numbers that range from 0 to 8 and the rubber hose size does not include rubber hose wall thickness and instead includes minimum bending radius (MBR). 

On the other hand rubber hoses that have Japanese sizing (JISB3801) have rubber hose style numbers ranging from 1 to 13. Their sizes include rubber hose wall thickness as well as minimum bending radius (MBR).

There is also another type of sizing method used for rubber hoses that contain rubber hose designation such as “7/16” or “1/2”. Rubber hoses that have rubber hose designation are mainly utility rubber hoses (i.e. rubber hoses that carry nonhazardous substances).

 Rubber hose manufacturer

If you are looking for a rubber hose, it will be prudent to buy from reliable manufacturers and suppliers in China.

There are rubber hose manufacturers in China that can provide rubber hoses with high-quality rubber hoses.

Rubber hoses are essential components used in various industries for fluid transfer applications.

Choosing the right rubber hose manufacturer is crucial to ensure the reliability, durability, and safety of these hoses. In this article, we will explore the key factors to consider when selecting rubber hose manufacturers and the benefits of making an informed choice.

Quality and Compliance:

The quality of rubber hoses directly impacts their performance and longevity.

It is vital to choose rubber hose manufacturers that prioritize quality control and comply with industry standards and regulations.

Reputable manufacturers follow stringent manufacturing processes, utilize high-quality materials, and conduct rigorous testing to ensure that their hoses meet or exceed industry specifications.

Opting for manufacturers with a strong focus on quality ensures the reliability and durability of rubber hoses.

Industry Expertise and Experience:

Rubber hose manufacturers with extensive expertise and experience in the industry possess a deep understanding of the unique requirements and challenges faced by different applications. They are familiar with the specific needs of industries such as automotive, oil and gas, agriculture, construction, and more.

Manufacturers with industry knowledge can provide valuable insights, recommend suitable hose materials and configurations, and offer tailored solutions to meet specific application requirements.

Range of Hose Types and Applications:

Different industries and applications require specific types of rubber hoses.

The right rubber hose manufacturer should offer a diverse range of hose types, such as air hoses, water hoses, oil hoses, hydraulic hoses, and more. Additionally, they should cater to various applications such as suction and discharge, conveying, ventilation, and chemical transfer. Manufacturers with a wide range of hose options enable customers to find the most suitable hose for their specific needs.

Customization Capabilities:

Every industry has unique requirements, and sometimes off-the-shelf rubber hoses may not meet specific needs.

Choosing a manufacturer with customization capabilities allows for the creation of hoses that precisely match the required specifications.

Customization options may include variations in size, length, reinforcement, fittings, and materials. Manufacturers that can customize rubber hoses offer greater flexibility and ensure optimal performance in specialized applications.

Material Selection and Compatibility:

Rubber hoses are manufactured using different materials, such as natural rubber, synthetic rubber, PVC, or a combination of these.

It is crucial to select manufacturers that use high-quality materials suitable for the intended application.

The chosen manufacturer should have expertise in selecting the right material based on factors such as temperature, pressure, chemical compatibility, and environmental conditions.

Ensuring that the rubber hose manufacturer offers materials compatible with the specific fluid or gas being transferred is essential to prevent hose degradation or failure.

Testing and Certification:

Reliable rubber hose manufacturers conduct rigorous testing to validate the performance, durability, and safety of their products.

Testing may include pressure testing, burst testing, abrasion resistance testing, and other assessments to ensure the hoses meet industry standards.

Additionally, reputable manufacturers obtain relevant certifications, such as ISO (International Organization for Standardization) certifications, to demonstrate their commitment to quality and compliance.

Technical Support and Expertise:

The availability of technical support and expertise is crucial when selecting a rubber hose manufacturer.

Manufacturers with knowledgeable and responsive technical teams can provide guidance on hose selection, installation, and troubleshooting.

Their expertise can help customers optimize hose performance, prevent issues, and extend the lifespan of the hoses.

Access to reliable technical support adds value and ensures a smooth experience throughout the entire lifespan of the rubber hoses.

Supplier Network and Timely Delivery:

Rubber hose manufacturers should have a robust supplier network to ensure a steady supply of high-quality materials.

A well-established supplier network helps maintain consistent product quality and enables timely production.

Furthermore, manufacturers with efficient logistics and distribution networks ensure that rubber hoses are delivered promptly, minimizing project delays and downtime for customers.

Reputation and Customer Satisfaction:

Considering the reputation and customer satisfaction of rubber hose manufacturers is vital in the decision-making process.

Researching customer reviews, testimonials, and industry feedback can provide valuable insights into the manufacturer’s track record and customer experience.

Positive reviews and recommendations indicate that the manufacturer has a proven record of delivering high-quality products, excellent customer service, and reliable after-sales support.

A manufacturer with a strong reputation and a history of satisfied customers is more likely to meet and exceed your expectations.

10. Pricing and Cost-Effectiveness:

While quality and reliability should be the primary considerations, pricing, and cost-effectiveness also play a role in selecting rubber hose manufacturers. It is essential to evaluate the pricing structure and compare it with the value provided by the manufacturer.

Consider factors such as the quality of materials, manufacturing processes, testing, certifications, and the manufacturer’s reputation. Opting for manufacturers that offer a balance between competitive pricing and quality ensures long-term cost-effectiveness by reducing the need for frequent replacements and repairs.

11. Environmental Sustainability:

In today’s world, environmental sustainability is a growing concern.

Choosing rubber hose manufacturers that prioritize eco-friendly manufacturing practices, waste reduction, and energy efficiency demonstrates a commitment to sustainability. Manufacturers employing sustainable measures, such as using recycled materials, minimizing waste generation, and reducing carbon emissions, contribute to a greener and more sustainable future.

Conclusion:

Selecting the right rubber hose manufacturer is a critical decision that directly impacts the performance, durability, and safety of your applications.

By considering factors such as quality and compliance, industry expertise, range of hose types and applications, customization capabilities, material selection, testing and certification, technical support, supplier network, reputation, and pricing, you can make an informed choice.

Opting for reputable manufacturers ensures that you receive high-quality rubber hoses that meet your specific requirements and offer reliable performance.

With the right manufacturer as your partner, you can enhance the efficiency and effectiveness of your fluid transfer processes while ensuring the longevity and safety of your applications.